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Product Name: Cryogenic Bellows Seal Gate Valve
Connection: Flanged Ends (ASME B16.5)
Nominal Size: 1.5 inches (DN40)
Pressure Rating: Class 300 LB
Body Material: Stainless Steel (CF8 / CF8M / CF3M)
Technical Datasheet: Cryogenic Bellows Seal Gate Valve
Product Name: Cryogenic Bellows Seal Gate Valve
Connection: Flanged Ends (ASME B16.5)
Nominal Size: 1.5 inches (DN40)
Pressure Rating: Class 300 LB
Body Material: Stainless Steel (CF8 / CF8M / CF3M)
|
Item |
Standard / Specification |
|
Design & Manufacturing |
BS 6364 (Specification for valves for cryogenic service) , API 600, ASME B16.34, GB/T 44916 |
|
Face-to-Face Dimensions |
ASME B16.10 |
|
Flange Connection |
ASME B16.5 (Class 300 LB) |
|
Pressure-Temperature Rating |
ASME B16.34 |
|
Testing & Inspection |
BS 6364, API 598, ISO 5208, GB/T 24925 |
|
Bellows Standard |
ISO 15761 / BS EN 137-1 |
|
Fugitive Emissions |
ISO 15848-1 (Optional) |
|
Item |
Specification |
|
Size |
1.5 inches (DN40) |
|
Pressure Rating |
Class 300 LB (Max 51 bar @ ambient per ASME B16.34) |
|
Shell Test Pressure |
77 bar (Hydrostatic, 1.5 x Class 300 rating) |
|
Seat Test Pressure |
56 bar (Hydrostatic, 1.1 x Class 300 rating) |
|
Design Temperature |
-196°C to +80°C (Cryogenic service) |
|
Suitable Media |
LNG, LPG, Liquid Nitrogen (LN₂), Liquid Oxygen (LO₂), Liquid Argon, Ethylene |
|
Leakage Rate |
Zero leakage to atmosphere (bellows seal) |
Note: Materials are selected to meet BS 6364 cryogenic requirements .
|
Item |
Part Name |
Material Specification |
|
1 |
Body |
ASTM A351 CF8M (316 Stainless Steel Casting) |
|
2 |
Bonnet (Extended) |
ASTM A351 CF8M (316 Stainless Steel Casting) |
|
3 |
Gate / Wedge |
ASTM A182 F316L with Stellite hardfacing (Co-Cr alloy) |
|
4 |
Seat Ring |
Stellite hardfaced (integral with body) |
|
5 |
Bellows |
ASTM A240 316L (Multi-ply Stainless Steel) |
|
6 |
Stem |
ASTM A182 F316L (Austenitic Stainless Steel) |
|
7 |
Body Gasket |
Spiral Wound 316SS + Graphite |
|
8 |
Packing |
Graphite Ribbon Rings (Backup seal) |
|
9 |
Bonnet Bolting |
ASTM A193 B8 / A194 8 (Stainless Steel) |
|
10 |
Handwheel |
Ductile Iron / Fabricated Steel |
Note: The extended bonnet length (H) is critical for cryogenic service to maintain the packing box temperature above 0°C.
|
Dimension |
Value (mm / inches) |
Standard / Reference |
|
Face-to-Face Length (L) |
368 mm (14.50 inches) |
ASME B16.10 |
|
Extended Bonnet Height (H) |
Approx. 580 – 620 mm |
Required to keep stem seal above freezing point (BS 6364 requirement) |
|
Flange Diameter (D) |
190 mm (7.48 inches) |
ASME B16.5 (Class 300) |
|
Bolt Circle Diameter (K) |
152.4 mm (6.00 inches) |
ASME B16.5 (Class 300) |
|
Number of Bolt Holes |
8 |
ASME B16.5 (Class 300) |
|
Bolt Hole Diameter |
22 mm (0.88 inches) |
For 3/4″ bolts |
|
Weight |
Approx. 30 – 40 kg |
Dependent on bonnet extension length |
6.1 Deep Cryogenic Treatment
All stainless steel pressure parts shall be thermally cycled to -196°C to stabilize the austenitic structure and prevent dimensional changes during operation .
6.2 Extended Bonnet (Cold Box Design)
The bonnet length must be sufficient to ensure the temperature at the stuffing box is maintained above 0°C to prevent ice formation on the stem and bellows .
6.3 Stellite Hardfacing
Seat and wedge surfaces must be overlaid with Stellite (Cobalt-Chromium alloy) to prevent galling and seizure at cryogenic temperatures .
6.4 Cleanliness & Degreasing
Valves for oxygen service (LO₂) require oxygen cleaning to remove all hydrocarbons and prevent combustion risks.
|
Test Type |
Procedure |
Acceptance Criteria |
|
Shell Test |
Hydrostatic test at 1.5 x rated pressure (77 bar) . |
No visible leakage through pressure boundary |
|
Seat Test (Ambient) |
Hydrostatic test at 1.1 x rated pressure (56 bar) . |
No visible leakage across seat |
|
Cryogenic Test |
Test at -196°C per BS 6364 Clause 8 |
Valve must operate without seizure; leakage rate ≤ 100 mm³/s (per nominal size) |
|
Bellows Integrity |
Helium leak test |
Leak rate ≤ 1×10⁻⁶ mbar·L/s |
|
Operational Torque |
Measure at ambient and cryogenic temp |
Torque must be within design limits |
GUATANTEE:
SAVVY VALVES is committed to delivering exceptional product quality and worry-free after-sales service. Our valves are guaranteed to provide a minimum service life of 12 months, during which we will supply all necessary spare parts and detailed maintenance instructions free of charge. Within the warranty period, if any non-human-induced damage occurs, we will replace components at no cost and provide professional technical support. After the warranty expires, customers only need to pay for the cost of spare parts, while still benefiting from discounted maintenance services. Our goal is to help clients reduce operational costs and enhance production efficiency through reliable quality and comprehensive after-sales support. Whether for technical inquiries or maintenance needs, our expert team will respond promptly to ensure your valve system maintains optimal performance at all times.
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