DIN Grilla Grills Wood Pellet Grill
1 gate valve
gate valves
gatevalves
os&y gate
Size 1 inch (DN25)
Pressure Class Class 600 LB (PN100 / 1480 PSI)
Body Material Carbon Steel (ASTM A105) / Stainless Steel (A182 F304/F316) User specified
Jacket Material Carbon Steel / Stainless Steel (same as body or separate)
Manufacturing Process Forged Steel (Close Die Forged)
Design Standard API 602 / ASME B16.34 / MSS SP-145
TECHNICAL DATA SHEET
Product Name: 1-inch 600LB Jacketed Gate Valve
Model/Specification: 1″-600LB-JACKETED-GATE
Valve Type: Gate Valve (Jacketed / Steam Traced)
Connection Type: Flanged (RF) / Butt Weld (BW) / Socket Weld (SW) User specified
|
Parameter |
Standard/Specification |
|
Size |
1 inch (DN25) |
|
Pressure Class |
Class 600 LB (PN100 / 1480 PSI) |
|
Body Material |
Carbon Steel (ASTM A105) / Stainless Steel (A182 F304/F316) User specified |
|
Jacket Material |
Carbon Steel / Stainless Steel (same as body or separate) |
|
Manufacturing Process |
Forged Steel (Close Die Forged) |
|
Design Standard |
API 602 / ASME B16.34 / MSS SP-145 |
|
Jacket Design Standard |
MSS SP-145 (Jacketed Valves) |
|
End Connection Standard |
ASME B16.5 (Flanged RF) / ASME B16.25 (BW) / ASME B16.11 (SW) |
|
Face to Face Standard |
ASME B16.10 |
|
Test & Inspection Std. |
API 598 |
|
Jacket Test Pressure |
6 bar (90 PSI) or as specified by user |
|
Parameter |
Details |
|
Valve Type |
Gate Valve with Integral / Welded Heating Jacket |
|
Bonnet Type |
Bolted Bonnet |
|
Stem Type |
Outside Screw and Yoke (OS&Y), Rising Stem |
|
Gate Type |
Flexible Wedge / Solid Wedge |
|
Jacket Type |
Full Body Jacket / Partial Jacket (as required) |
|
Jacket Connection |
NPT Threaded (1/2″ or 3/4″ standard) / Flanged |
|
Heating Media |
Steam, Hot Oil, Hot Water, Thermal Fluid |
|
Jacket Design Pressure |
6 – 10 bar (90 – 145 PSI) typical |
|
Jacket Design Temperature |
Up to 300°C (depending on jacket fluid) |
|
Applicable Media (Process) |
Molten Sulfur, Bitumen, Asphalt, Polymers, Wax, Resins, High Viscosity Fluids |
|
Temperature Range (Process) |
Up to 425°C (depending on body material) |
|
Operation |
Handwheel / Gear Operator (for larger sizes) / Actuator |
|
Part Name |
Material |
Standard/Grade |
|
Body |
Carbon Steel |
ASTM A105 |
|
Body Jacket |
Carbon Steel |
ASTM A105 / A106 Gr.B |
|
Bonnet |
Carbon Steel |
ASTM A105 |
|
Gate / Wedge |
Carbon Steel + Hardfacing (optional) |
A105 + Stellite |
|
Seat Ring |
Carbon Steel + Hardfacing |
A105 + Stellite (Integral or renewable) |
|
Stem |
Stainless Steel |
ASTM A182 F6a (13Cr) / A276 420 |
|
Bonnet Gasket |
Spiral Wound |
Stainless Steel + Graphite |
|
Packing |
Flexible Graphite |
High temperature, low sulfur |
|
Stem Nut |
Aluminum Bronze |
C95400 / CuAl10Fe3 |
|
Body Bolts/Nuts |
Alloy Steel |
ASTM A193 B7 / A194 2H |
|
Jacket Connections |
Carbon Steel / Stainless Steel |
1/2″ or 3/4″ NPT half couplings |
*Note: Dimensions are for 1″ Class 600 Jacketed Gate Valve. Jacket adds approximately 20-30mm to body width.*
4.1 End-to-End Dimensions (Face-to-Face)
|
Size |
Pressure Class |
L (RF) mm |
L (RF) in |
H (Closed) mm |
W (Handwheel) mm |
Weight (kg) |
Weight (lbs) |
|
1″ |
600LB |
216 |
8.5 |
~260 |
~160 |
~12 |
~26 |
4.2 Flange Details (Per ASME B16.5 – Class 600)
|
Parameter |
1″ Flange |
|
Flange Diameter (OD) |
125 mm (4.92 in) |
|
Bolt Circle Diameter (PCD) |
88.9 mm (3.5 in) |
|
Number of Bolt Holes |
4 |
|
Bolt Hole Diameter |
22 mm (0.88 in) |
|
Bolt Thread Size |
5/8″ UNC |
|
Raised Face Height |
7 mm (0.28 in) |
4.3 Jacket Connection Details
|
Parameter |
Value |
|
Jacket Connection Type |
1/2″ or 3/4″ NPT Female (Threaded) |
|
Number of Connections |
2 (Inlet & Outlet), typically opposite sides |
|
Jacket Working Pressure |
6 bar (90 PSI) standard / Higher upon request |
|
Jacket Test Pressure |
9 bar (130 PSI) hydrostatic |
|
Jacket Material |
Carbon Steel (welded to body) |
Material Group: Carbon Steel (ASTM A105)
|
Temperature (°C) |
Working Pressure (bar) |
Working Pressure (psi) |
Notes |
|
-29 to 38 |
99.3 |
1440 |
Maximum Rating (Class 600) |
|
100 |
93.5 |
1355 |
|
|
200 |
87.8 |
1275 |
|
|
300 |
81.5 |
1180 |
|
|
400 |
75.6 |
1095 |
|
|
425 |
67.8 |
985 |
Max for A105 |
*Note: Process pressure rating is independent of jacket pressure. Jacket pressure is typically lower (6-10 bar).*
|
Test Type |
Medium |
Pressure (bar) |
Pressure (psi) |
Acceptance Criteria |
|
Shell Test (Hydrostatic) |
Water |
149 |
2160 |
1.5 x 38°C Rating (no visible leakage) |
|
High-Pressure Seat Test |
Water |
109 |
1585 |
1.1 x 38°C Rating |
|
Low-Pressure Seat Test |
Air / N2 |
5.5 – 7.0 |
80 – 100 |
Bubble-tight |
|
Jacket Shell Test |
Water |
9 |
130 |
1.5 x Jacket Design Pressure |
|
Option |
Description |
|
Standard Full Jacket |
Complete body coverage, suitable for most applications |
|
Partial Jacket |
Jacket around lower body only (for specific heat zones) |
|
High Pressure Jacket |
Up to 25 bar design for specialized applications |
|
Extended Bonnet Jacket |
Optional jacket on bonnet for complete thermal maintenance |
|
Insulation Lugs |
Optional lugs for securing insulation material |
*Disclaimer: The above data is prepared based on common industry standards (API 602, ASME B16.34, MSS SP-145) for jacketed gate valves. Specific dimensions, materials, and pressure ratings may vary by manufacturer. Jacketed valves are specially designed for maintaining elevated process temperatures. The final technical agreement and certified drawings shall prevail.*
GUATANTEE:
SAVVY VALVES is committed to delivering exceptional product quality and worry-free after-sales service. Our valves are guaranteed to provide a minimum service life of 12 months, during which we will supply all necessary spare parts and detailed maintenance instructions free of charge. Within the warranty period, if any non-human-induced damage occurs, we will replace components at no cost and provide professional technical support. After the warranty expires, customers only need to pay for the cost of spare parts, while still benefiting from discounted maintenance services. Our goal is to help clients reduce operational costs and enhance production efficiency through reliable quality and comprehensive after-sales support. Whether for technical inquiries or maintenance needs, our expert team will respond promptly to ensure your valve system maintains optimal performance at all times.
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