PFA Fully Lined Butterfly Valves Lugged

Design Standard MSS SP-67, MSS SP-115, API 609, ISO 5752
Face-to-Face Dimension ISO 5752 Series 20, EN 558 Series 20, API 609 Table 1, ASME B16.10
Flange Drilling ASME B16.5 Class 150, ASME B16.1 Class 125, JIS 10K, PN10, PN16, DIN 2501, HG/T 20592

Description

TECHNICAL DATA SHEET

Fully Lined PFA Butterfly Valve
Series: PN10/PN16, Class 150LB
Models: Wafer Type / Lug Type / Two-piece Body

PRODUCT OVERVIEW

Fully lined PFA butterfly valves are engineered for bidirectional bubble-tight shutoff and flow control in highly corrosive chemical, semiconductor, pharmaceutical, and ultra-pure water applications . The valve features a precision-molded PFA (Perfluoroalkoxy) liner fully encapsulating all wetted parts, ensuring zero metal contact with process media .

Key Features:

Full PFA Lining: Body cavity, disc, and stem contact surfaces are completely encapsulated with PFA, providing unsurpassed resistance to corrosion, permeation, and microbial contamination .
Bidirectional Zero Leakage: Spherically molded PFA liner and matching disc interface form a tight bidirectional seal; energized backup liner maintains uniform sealing pressure .
Blow-out Proof One-piece Disc/Stem: Integrally designed disc and stem eliminates mechanical joints, preventing damage to PFA lining and ensuring vacuum service capability .
ISO 5211 Actuator Mounting: Top flange conforms to ISO 5211 for direct mounting of manual, electric, or pneumatic actuators without brackets .
Advanced Stem Sealing System: Live-loaded, self-adjusting stem seal (e.g., Acriseal™) minimizes fugitive emissions, compliant with ISO 15848-1/2 .
End of Line Service Capability: Elastomer backup liner enables downstream dismantling at full working pressure .
Spark Tested Lining: All lined components undergo 15KV high-voltage spark test to ensure pinhole-free integrity .

DESIGN STANDARDS & SPECIFICATIONS

Item	Standard
Design Standard	MSS SP-67, MSS SP-115, API 609, ISO 5752
Face-to-Face Dimension	ISO 5752 Series 20, EN 558 Series 20, API 609 Table 1, ASME B16.10
Flange Drilling	ASME B16.5 Class 150, ASME B16.1 Class 125, JIS 10K, PN10, PN16, DIN 2501, HG/T 20592
Top Flange	EN ISO 5211
Pressure Testing	API 598, ISO 5208, EN 12266-1/P12, Leakage Rate A
Fugitive Emission	ISO 15848-1, ISO 15848-2, TA-Luft (VDI 2440)
Fire Safety	API 607 (optional)
SIL Rating	SIL 3 capable
Food Contact	FDA compliant, EC 1935/2004
ATEX	2014/34/EU compliant for explosive atmospheres (Zone 0,1,2)

GENERAL TECHNICAL PARAMETERS

Parameter	Specification
Nominal Diameter (DN)	DN25 ~ DN600 (1″ ~ 24″)
Extended Range (Optional)	DN700 ~ DN1200 (28″ ~ 48″)
Nominal Pressure (PN)	PN10 / PN16
Pressure Class (Class)	150LB
Temperature Range	-29°C ~ +160°C (Standard PFA) -20°C ~ +200°C (High-performance PFA/TFM)
Vacuum Rating	Down to 0.0002 psia (1.03 × 10⁻² torr) at -10°C ~ +160°C
Shutoff Rating	Zero Leakage (Bidirectional, Bubble-tight) ISO 5208 Rate A, ANSI Class VI, DIN 3230 T3 BO
Body Style	Wafer Type, Lug Type, Two-piece Body
Flow Direction	Bidirectional
Operation Type	Manual (Lever/Gearbox), Pneumatic, Electric
Mounting Position	Any position
Insulation Height	In accordance with equipment provisions

MAIN COMPONENT MATERIALS

Component	Standard Material Options	Remarks
Body	Ductile Iron / Cast Steel / Stainless Steel / Composite (PPG, PPSG)	Investment casting, epoxy coated
Liner	PFA (Perfluoroalkoxy) / TFM (Modified PTFE)	Thickness ≥3mm, injection/molding molded, spark tested
Disc	Duplex SS / SS316 / SS304 + PFA Over-molding	One-piece disc/stem design, mechanically bonded
Stem	17-4 PH SS / SS316 / Duplex SS	Integrally forged with disc, anti-blowout design
Seat / Seal Ring	PFA / TFM Dyneon with silicone rubber backup ring	360° energized backup liner
Stem Sealing	Graphite-filled PTFE + Belleville spring / V-ring PTFE	Live-loaded, self-adjusting, ISO 15848 compliant
Bushing	Self-lubricating PTFE / Reinforced PTFE	Anti-deformation, low friction
Backup Ring	Silicone Rubber / FPM (Viton)	Optional anti-static version
O-rings / Gaskets	FPM / EPDM / PTFE encapsulated	–
Body Coating	Epoxy coating (baked finishing)	External corrosion protection

Optional Disc Materials: Hastelloy C22, Titanium, UHMWPE coated

DIMENSIONS & CONNECTIONS (PN10 / 150LB – Wafer Type)

Unit: mm (Reference values, consult factory for precise dimensions)

DN	Size (inch)	L (Face-to-Face)	D (Flange OD)	D1 (Bolt Circle)	H (Height, approx)	Weight (Kg, approx)
50	2″	43	165	125	180	4.5
80	3″	46	200	160	210	6.5
100	4″	52	220	180	240	8.5
150	6″	56	285	240	310	14.0
200	8″	60	340	295	370	22.0
250	10″	68	395	350	435	32.0
300	12″	78	445	400	495	45.0
350	14″	78	505	460	560	58.0
400	16″	102	565	515	630	75.0
450	18″	114	615	565	690	92.0
500	20″	127	670	620	760	115.0
600	24″	154	780	725	890	165.0

Notes:

Face-to-face dimensions conform to ISO 5752 Series 20 / EN 558 Series 20 / API 609 .
Lug type versions available with threaded bolt holes .
For ASME B16.5 Class 150LB, JIS 10K, or other flange standards, dimensions vary accordingly .

PRESSURE-TEMPERATURE RATING (PFA Lined)

Temperature (°C)	Max. Working Pressure (bar) – PN10/16	Max. Working Pressure (psi) – Class 150LB
-29 to +38	16.0	232
+50	15.0	218
+100	13.5	196
+120	11.5	167
+150	10.0	145
+160	8.5	123
+180*	6.0	87
+200*	4.0	58

*Note: Extended temperature range up to +200°C achievable with special PFA/TFM compounds, with reduced pressure rating . Consult factory for specific P/T diagrams.*

Vacuum Service: Suitable for full vacuum up to +160°C with silicone rubber backup sealing .

OPERATING TORQUE (REFERENCE @ 25°C WATER)

DN	50	80	100	150	200	250	300	400	500	600
Torque (N·m)	15	30	45	90	150	230	350	550	800	1150

Application Factors:

Dry gases: Multiply by 1.25
Viscous media (>100 cP): Multiply by 1.3 – 1.5
Slurries/crystalline media: Multiply by 1.5 – 2.0
Operating frequency > 50 cycles/day: Add 25% safety margin

CERTIFICATIONS & APPROVALS

Certification	Standard	Status
ISO 15848-1/2	Fugitive Emissions	Compliant
TA-Luft (VDI 2440)	Air Pollution Control	Compliant
SIL 3	Safety Integrity Level	Capable
API 607	Fire Test	Optional
ATEX 2014/34/EU	Explosive Atmospheres	Compliant (Zone 0,1,2)
FDA / EC 1935/2004	Food Contact	Compliant
PED 2014/68/EU	Pressure Equipment Directive	Compliant

INSPECTION & TESTING

Test Type	Standard	Acceptance Criteria
High-Voltage Spark Test	EN 60243-1, ASTM D149	15KV, no pinholes/voids
Shell Hydrostatic Test	API 598, EN 12266-1	1.5 × rated pressure, no visible leakage
Seat Leakage Test	ISO 5208, API 598, EN 12266-1/P12	Rate A (Zero leakage) / ANSI Class VI
Fugitive Emission Test	ISO 15848-1, TA-Luft	Class A or B
Torque Test	Internal procedure	Verify operating torque
Visual & Dimensional	EN 19, MSS SP-67	Per applicable standards

APPLICATIONS & INDUSTRIES

Industry	Typical Media/Application
Chemical & Petrochemical	Sulfuric acid, hydrochloric acid, nitric acid, hydrofluoric acid, caustics, chlor-alkali, phosphatic fertilizer, organic solvents
Semiconductor	Ultra-pure water, wet etching, chemical mechanical polishing (CMP), hazardous gases
Pharmaceutical & Biotech	High-purity fluids, WFI (Water for Injection), CIP/SIP systems
Food & Beverage	Sanitary processing, corrosive cleaning agents
Water Treatment	Reverse osmosis, ultrafiltration, ion exchange, wastewater
Mining & Metallurgy	Acid leaching, slurry handling, pickling lines
Pulp & Paper	Bleaching chemicals, chlorine dioxide
Surface Treatment	Galvanizing, anodizing, electroplating baths
Vacuum Service	High vacuum systems down to 0.0002 psia

SELECTION & ORDERING INFORMATION

To ensure optimal valve selection for your specific service conditions, please specify the following:

Valve Model: Wafer / Lug / Two-piece body
Size (DN/NPS): e.g., DN150 (6″)
Pressure Rating: PN10 / PN16 / Class 150LB
Flange Standard: ASME B16.5, DIN, JIS, HG/T, etc.
Body Material: Ductile iron / Cast steel / Stainless steel / Composite
Disc Material: PFA-clad SS, Hastelloy, Titanium (if special required)
Operating Temperature: Minimum and maximum
Process Media: Specific chemical name(s), concentration(s)
Actuation: Manual (lever/gear), pneumatic (DA/SR), electric
Special Requirements:

Fire-safe design (API 607)
Anti-static device
ATEX certification
FDA compliance
Extended stem for insulated pipelines
Special testing requirements

GUATANTEE:

SAVVY VALVES is committed to delivering exceptional product quality and worry-free after-sales service. Our valves are guaranteed to provide a minimum service life of 12 months, during which we will supply all necessary spare parts and detailed maintenance instructions free of charge. Within the warranty period, if any non-human-induced damage occurs, we will replace components at no cost and provide professional technical support. After the warranty expires, customers only need to pay for the cost of spare parts, while still benefiting from discounted maintenance services. Our goal is to help clients reduce operational costs and enhance production efficiency through reliable quality and comprehensive after-sales support. Whether for technical inquiries or maintenance needs, our expert team will respond promptly to ensure your valve system maintains optimal performance at all times.

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